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DE6316 – Advanced Materials/Metallurgy

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Module code
DE6316
Module title
Advanced Materials/Metallurgy
Prescription
Demonstrate advanced knowledge of engineering materials and identify types of corrosion.
Programmes
  • EN1603
  • SC1101
NZQA Level
Level 6
NZQA Credits
15
Delivery method
  • Web-Enhanced
Learning hours
Total learning hours
150
Resources required
Learning Outcomes
1. Demonstrate knowledge of processing technology.
2. Identify standard types of corrosion.
3. Demonstrate knowledge of powder metallurgy
Content
- Casting processes (including billet casting, direct chilled (DC) casting, continuous casting; foundry casting - sand, shell mould, die, permanent mould, lost wax) are described in terms of structural changes (including dendrites, grain size, phase type, segregation, super cooling, solidification).

- Heat treatment processes (including annealing, homogenising, stress relieving, sub-critical annealing, normalising, hardening, tempering, solution and precipitation hardening)are described in terms of structural changes (including ferrous and non-ferrous equilibrium diagrams, phases and phase changes, transformation in micro structure, martensitic transformation, transformation diagrams, precipitation hardening, recrystallisation).

- Mechanical processing of metals (including rolling, forging, extruding, drawing, bending, sintering) is described in terms of structural changes (including recovery, recrystallation, grain growth, texture, fibre, work hardening).

- Metallic samples are selected, and types of aqueous corrosion are identified and differentiated by name (including general, galvanic, pitting, crevice, stress corrosion cracking, hydrogen embrittlement, selective leaching, intergranular, impingement).

- Metallic samples are selected, and types of high temperature degradation are identified and differentiated by name (including oxide formation, adherence of oxide, oxide breakdown).

- Systems for the prevention and control of corrosion on metals are selected (including cathodic protection, passivation, material selection, organic and inorganic coating systems).

- History and capabilities of powder metallurgy, Isostatic powder compacting, Powder production techniques, Powder compaction, Sintering, Continuous powder processing, Special products.
Assessment Criteria
Assignments and Tests 40%
Laboratories 10%
Examination 50%

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